Wire Bunching Machine Characteristics:
New developed, instead of the traditional 400 tube bunching machine with high productivity(4.5times than the machine, especially for 1+6 conductors twisting), save energy, smaller size, lower noise etc.
Wire Bunching Machine Merits:
- Flyer Bow :þ Japan imported SK5, finished with heat treatment, the surface of hard chrome þ Imported fiber glass Transmission system: drive with synchronous belts , laying accurate, no internal lubrication position, no waste products effect by refueling and machine cleaning
- Change the lay length: easy to operate, just change the leading wheel according to the lay length sheet
- Meter counting way: internal meter counter,
Main performance parameters
- Application: cores twister and conductor stranding ,such as bare wire, tinned wire, nickel wire ,silver plated wire,enameled wire,copper clad aluminum,, alloy wire and etc. 1 + 6 can replace twisting with stranding
| Equipment Model | FC-1000B | FC-1250B | FC-1600B |
| Twisting Usage | Apply for the twisting of above seven pcs of bare copper wires, tinned wires, alloy aluminium wires etc of BVR and RVV),double twisting for core wires. |
| Single Wire Dia(mm) | Φ0.3～2.14 | Φ0.5～2.52 | Φ0.5～2.52 |
| Stranding Section Area(mm²) | 6.0～25.0 | 10.0～35.0 | 10.0～50.0 |
| Core wire single wire dia(mm) | Φ2.0～4.0 | Φ3.0～6.0 | Φ3.0～6.0 |
| Core wire stranding outer dia(mm) | Φ4.0～10.0 | Φ6.0～12.0 | Φ6.0～15.0 |
| Pitch(mm) | 35-149(20) | 41-155(20) | 60-260(20) |
| Direction of Lay | optional for right or left |
Take-up Bobbin(mm)
Outer dia*bore*outer width | Φ1000*Φ80*750 | Φ1250*Φ80*950 | Φ1600*Φ80*1180 |
| Max Rotating Speed(rpm) | 1000(2000) | 800(1600 ) | 600(1200) |
| Main motor power | 18.5KW | 22KW | 30KW |
| Inverter power | 18.5KW | 22KW | 30KW |
| Tension control method | Touch screen+ PLC+ magnetic powder clutch, ensure the constant tension from empty to full bobbin |
| Magnetic powder clutch | 20kgf | 20kgf | 40kgf |
| Protection | automatically brake/stop 1)wire inside and outside is broken 2)the preset length is arrived |
| Brake mode | Electromagnetic brake |
| Traversing method | Rolling wire with ring drive units, winding pitch and breadth are adjustable |
| Lifting Mode | Electric traverse rod control lifting |
| Operation mode | Touch Screen Operation |
| Dimension(mm) | 4000L*2200W*2100H | 4500L*2600W*2500H | 5000L*3000W*3000H |
Mechanical Performance
1.Material: low carbon steel welded together.
2.Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.
1.Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).
2.Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)
1.Material: 40Cr steel forging after quenching and tempering treatment.
2.Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.
3.Dynamic balance: Standard of G2.5 (0.03g of weight difference)
- ¨Aluminum plate / ¨ Rotation Arm
1.Material:¨ ZL104 / ¨45# steel
2.Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)
3.Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)
1.Material: ¨ Japan imported SK5 ¨ Imported fiber glass
2.Shape: special appearance, reduce the wind resistance.
3.Weight tolerance : less than 0.03 grams per pair
- Transmission part: with imported synchronous belt drive, laying length accurate
- Wire entry wheel:
1.Material: # 45 steel finished with heat treatment HRC30-40.
2.Hard chrome plated on the surface, not easy to wear
1.Material: ductile iron QT42-10.
2.Processing: CNC machine tooling
3.Accuracy: one processing hole end molding, to ensure concentricity.
- Spindle bearing lubrication system:
1.Lubrication method: butter lubrication
2.Butter Model: LGMT2
3.Sealing method: mechanical oil retaining ring, keep the machine clean insid
