Wire Extruder Machine Characteristics:
High production speed, constant tension from empty to full bobbin, especially for high quality stranding wire；Achieve bunching instead of twisting, especially for twisting small cross-section area；Use synchronous belt drive；Change guide wheel to change lay distance, easy to operate.
Wire Extruder Machine Merits:
- Spindle lubrication: butter lubrication (Oil lubrication defects: the oil’s temperature increases while high-speed operation , and the oil mist will concentrate into beads on the wall , falling to the reel and pollute the conductor, cause blister when conduct insulating )
- Security protection: If the door contact is not in place, lift contact is not in place, internal and external wire broken error display in the touch screen on the automatic alarm or can not start to work
- Spindle andþ aluminum disc ¨rotation arm finish: after high-speed dynamic balancer processing; noise less than dB
- Electrical control: user-friendly touch screen interface operation, control by the PLC programmer + inverter
- Flyer Bow :þ Japan imported SK5, finished with heat treatment, the surface of hard chrome þ Imported fiber glass Transmission system: drive with synchronous belts , laying accurate, no internal lubrication position, no waste products effect by refueling and machine cleaning
- Change the lay length: easy to operate, just change the leading wheel according to the lay length sheet
- Meter counting way: internal meter counter,
Wire Extruder Machine Parameters
| Equipment Model | FC-200B | FC-300B | FC-400B |
| Twisting Usage | Apply for the bunching of aerospace, medical instrument, cellphone,notebook PC and ultra fine conductor(above seven pcs of alloy wires, tinned wires, silver jacketed wires and enamelled wires). |
| Single Wire Dia(mm) | Φ0.016～0.08 | Φ0.05～0.28 | Φ0.05～0.32 |
| Stranding Section Area(mm²) | 0.0014～0.035 | 0.0137～0.45 | 0.0137～1.0 |
Pitch(mm) | 0.8-4.0(14 Classes) | 1.6-21.6(24Classes) | 3.1～33.3(24Classes) |
| Direction of Lay | optional for right or left |
Take-up Bobbin(mm)
Outer dia*bore*outer width | Φ200*Φ31*135 | Φ250*Φ30*185 Φ300*Φ30*185 | Φ300*Φ30*185 Φ400*Φ56*300 |
| Max Rotating Speed(rpm) | 5000RPM(10000TPM) | 3500RPM(7000 TPM) | 3500RPM7000TPM) |
| Main Motor Power | 2.2KW | 3.7KW | 3.7KW |
| Inverter Power | 2.2KW | 3.7KW | 3.7KW |
| Tension Control | Touch screen+ PLC+ magnetic powder clutch, ensure the constant tension from empty to full bobbin |
| Magnetic Powder Clutch | 0.05kgf | 0.6kgf | 0.6kgf |
| Protection | automatically brake/stop 1)wire inside and outside is broken； 2)the preset length is arrived |
| Brake Mode | Electromagnetic brake |
| Traversing Method | Rolling wire with ring drive units, winding pitch and breadth are adjustable |
| Operation Mode | Touch Screen Operation |
| Dimension | 2000L*960W*1100H | 2300L*1100W*1330H | 2850L×1150W×1350H |
Mechanical Performance
1.Material: low carbon steel welded together.
2.Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.
1.Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).
2.Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)
1.Material: 40Cr steel forging after quenching and tempering treatment.
2.Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.
3.Dynamic balance: Standard of G2.5 (0.03g of weight difference)
- ¨Aluminum plate / ¨ Rotation Arm
1.Material:¨ ZL104 / ¨45# steel
2.Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)
3.Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)
1.Material: ¨ Japan imported SK5 ¨ Imported fiber glass
2.Shape: special appearance, reduce the wind resistance.
3.Weight tolerance : less than 0.03 grams per pair
- Transmission part: with imported synchronous belt drive, laying length accurate
- Wire entry wheel:
1.Material: # 45 steel finished with heat treatment HRC30-40.
2.Hard chrome plated on the surface, not easy to wear
